40CrNiMoA Hardened Straight Conical Gear Alloy Steel Induction For Cone Crusher

Bevel Gears
February 13, 2025
Category Connection: Straight Bevel Gears
Brief: In this video, our team walks you through how the 12.5 Module Straight Bevel Gear performs in demanding applications like cone crushers and machine tools. You'll see a detailed explanation of its manufacturing process, including gear shaping and heat treatment, and learn how its precision design ensures reliable power transmission with high reduction ratios.
Related Product Features:
  • Provides high reduction ratios up to approximately 1:5 for efficient power transmission.
  • Manufactured using precision gear shaping for accurate tooth profile and smooth operation.
  • Includes teeth grinding to achieve superior surface finish and dimensional accuracy.
  • Available with custom specifications including lead angle and gear profile type.
  • Features heat treatment options like carburizing or induction hardening for enhanced durability.
  • Achieves high surface hardness with pinion at 58-62 HRC and gear at 50-55 HRC.
  • Conforms to ISO 8-9 accuracy grade for reliable performance in industrial applications.
  • Made from high-strength alloy steels like 40CrNiMoA for superior mechanical properties.
FAQs:
  • What applications are these straight bevel gears suitable for?
    These gears are designed for demanding industrial applications including electric tools, machine tools, cone crushers, and printing presses where reliable power transmission is critical.
  • What heat treatment options are available for these gears?
    The gears undergo either carburizing or induction hardening processes to achieve optimal surface hardness, with pinions reaching 58-62 HRC and gears reaching 50-55 HRC for enhanced wear resistance.
  • Can these gears be customized to specific requirements?
    Yes, we offer custom manufacturing options including specific lead angles, gear profiles following Gleason standards, and various steel grades like 40CrNiMoA to meet your precise application needs.
  • What manufacturing process ensures the gear's precision?
    The gears are produced using gear shaping with teeth grinding, ensuring accurate tooth profiles and smooth operation while maintaining ISO 8-9 grade accuracy for reliable performance.