Steel Helix Conical Gear Module 8 Precision Machined Helical Bevel Gear Ideal for Heavy Machinery and Transmission Units

Product Description:

Spiral bevel gears are a crucial component in many mechanical systems, known for their efficiency and smooth operation. These conical gears are designed to transmit power between intersecting shafts, typically at a 90-degree angle, making them essential in various applications such as automotive differentials, industrial machinery, and aerospace equipment. Our spiral bevel gears boast precise engineering and high-quality materials, ensuring superior performance and durability.

One of the key specifications of our spiral bevel gears is the number of teeth, which is set at 20. This specific tooth count allows for a balanced combination of strength and smooth meshing, reducing noise and vibration during operation. The teeth are meticulously crafted to maintain consistent engagement, optimizing torque transmission and enhancing the overall efficiency of the gear system.

The surface hardness of these conical gears is a significant aspect of their durability and wear resistance. Our gears undergo a rigorous heat treatment process known as carburizing, which enriches the surface layer with carbon, increasing hardness while maintaining a tough core. As a result, the surface hardness reaches an impressive range of HRC58-62. This hardness level ensures that the gears can withstand high loads and resist abrasion, extending their service life even under demanding conditions.

In addition to surface hardness, the pressure angle of the gears plays a vital role in their performance. Our spiral bevel gears feature a pressure angle of 20°, which is a standard angle that balances load distribution and gear strength. This pressure angle contributes to smoother contact between the gear teeth, reducing stress concentrations and minimizing the risk of premature failure. It also aids in achieving quieter operation, which is particularly important in applications where noise reduction is a priority.

The axial pitch of the gears is carefully designed to be 2.5, ensuring precise spacing between the teeth along the gear axis. This axial pitch dimension is critical for maintaining proper alignment and engagement of the teeth, which directly affects the efficiency and reliability of the gear set. Accurate axial pitch helps in reducing backlash and improving the overall meshing characteristics, resulting in better power transmission and less mechanical wear.

Our spiral bevel gears, as high-quality conical gears, are engineered to meet stringent industry standards and provide reliable performance across various sectors. The combination of a 20-tooth configuration, surface hardness of 58-62 HRC achieved through carburizing heat treatment, a 20° pressure angle, and a 2.5 axial pitch makes these gears ideal for applications requiring precision, strength, and longevity.

Whether used in automotive drive systems, heavy machinery, or precision instruments, these conical gears deliver consistent results. The advanced manufacturing techniques employed ensure that each gear maintains tight tolerances and superior surface finishes, contributing to reduced friction and enhanced operational life.

In summary, our spiral bevel gears stand out due to their robust design, excellent material properties, and optimized geometrical parameters. The 20 teeth count offers a perfect balance between strength and smooth operation, while the carburizing heat treatment ensures a durable surface hardness of 58-62 HRC. The 20° pressure angle and 2.5 axial pitch further enhance the gear's performance by promoting efficient meshing and load distribution. These conical gears are an excellent choice for engineers and manufacturers seeking reliable and high-performance gearing solutions.

Features:

• Product Name: Spiral Bevel Gears
• Accuracy Grade: DIN 6 (ISO 6-7 Grade)
• Material: Steel
• Backlash: 0.2mm
• Surface Hardness: 58-62 HRC (HRC58-62)
• Axial Pitch: 2.5
• Type: Helix Conical Gear

Technical Parameters:

Applications:

The Spiral Bevel Gears, branded under OEM with model number CUSTOM, are precision-engineered components originating from China. These gears are designed to meet high standards of performance and durability, supported by QC certification. They undergo Carburizing Heat Treatment to enhance hardness and wear resistance, making them ideal for demanding mechanical applications. With a backlash of 0.2mm and an accuracy grade of DIN 6, these gears ensure smooth and efficient power transmission.

Spiral Bevel Gears are widely used in various industrial and automotive applications where reliable angular motion and torque transfer are essential. Their unique Helix Conical Gear design allows for gradual engagement of teeth, reducing noise and vibration compared to straight bevel gears. This makes them suitable for use in automotive differentials, aerospace machinery, and heavy-duty equipment where precision and quiet operation are critical.

These gears are particularly effective in scenarios that require changes in the axis of rotation at right angles. For example, they are commonly applied in power tools, agricultural machinery, and marine propulsion systems. The hole diameter of 60mm and radial pitch of 2.5 ensure compatibility with a wide range of shafts and assemblies, providing flexibility in design and installation.

Available in minimum order quantities of 5 sets and priced at 200 per set, these Spiral Bevel Gears come securely packaged in plywood crates to ensure safe delivery. The typical delivery time is 70 days, with payment terms via T/T. With a supply ability of 800 sets per month, OEM can accommodate both small-scale and large-scale industrial demands efficiently.

In summary, these Spiral Bevel Gears with Carburizing Heat Treatment and Helix Conical Gear configuration are ideal for applications requiring high precision, durability, and smooth operation. Their robust construction and precise manufacturing standards make them a dependable choice for industries ranging from automotive to heavy machinery, ensuring optimal performance in various operating conditions.