DIN 6 Accuracy Grade Spiral Bevel Gears Module 8 Backlash 0.2mm Designed for Power Transfer and Long Lasting Performance

Product Description:

Spiral Bevel Gears are precision-engineered mechanical components designed to transmit torque between intersecting shafts, typically at a 90-degree angle. Crafted from high-quality steel, these gears offer exceptional strength, durability, and resistance to wear, making them ideal for a wide range of industrial applications where reliability and performance are paramount. The choice of steel as the base material ensures that the gears can withstand high loads and harsh operating conditions without compromising their structural integrity.

One of the standout features of these Spiral Bevel Gears is their face width of 50mm. This dimension provides a robust contact surface between meshing gear teeth, which helps to distribute the load evenly and reduce localized stress points. A wider face width also contributes to improved torque transmission capacity and enhances the overall efficiency of the gear set. This makes the product suitable for heavy-duty machinery and automotive applications where high torque and smooth operation are essential.

The gears are designed with a pressure angle of 20°, a standard angle that optimizes the balance between strength and smoothness of operation. This pressure angle facilitates effective load distribution along the gear teeth, minimizing vibration and noise during operation. The 20° pressure angle is widely accepted in the industry due to its proven ability to maintain gear performance under varying load conditions and its compatibility with other standard gear components.

Backlash is a critical parameter in gear design, affecting precision and operational smoothness. These Spiral Bevel Gears feature a minimal backlash of 0.2mm, ensuring tight meshing between gear teeth. This low backlash value is particularly beneficial in applications requiring high positional accuracy and reduced mechanical play, such as robotics, aerospace, and precision machinery. By maintaining minimal backlash, the gears help to reduce wear over time and enhance the lifespan of the gear system.

Another important attribute is the radial pitch of 2.5, which defines the spacing between corresponding points on adjacent gear teeth measured along the pitch circle. This radial pitch is carefully selected to optimize the gear’s load-carrying capacity and operational smoothness. Proper radial pitch ensures that the teeth engage smoothly without excessive impact or interference, thereby reducing noise and extending the gear’s service life.

The manufacturing process of these Spiral Bevel Gears incorporates advanced Gear Teeth Grinding techniques, which significantly enhance the surface finish and dimensional accuracy of the gear teeth. Gear Teeth Grinding is essential for achieving tight tolerances and smooth surfaces, which contribute to reduced friction and wear during operation. This meticulous grinding process ensures that the gears meet stringent quality standards and perform reliably in demanding environments.

To further enhance their mechanical properties, the gears undergo Carburizing Heat Treatment. This heat treatment process involves diffusing carbon into the surface layer of the steel gears, resulting in a hard, wear-resistant outer shell while maintaining a tough and ductile core. Carburizing Heat Treatment improves the gear’s fatigue strength and resistance to surface wear, enabling it to withstand prolonged operational stresses without failure. This treatment is especially beneficial for gears exposed to high loads and abrasive conditions.

Additionally, these Spiral Bevel Gears conform to the ISO 6-7 Grade standards, which specify tight tolerances and high-quality manufacturing criteria. Compliance with ISO 6-7 Grade ensures that the gears have minimal dimensional deviations, excellent concentricity, and precise tooth geometry. This level of precision is critical for applications where smooth and quiet gear operation is required, and where the gears must integrate seamlessly with other high-precision components.

In summary, the Spiral Bevel Gears made from steel with a 50mm face width, 20° pressure angle, 0.2mm backlash, and 2.5 radial pitch represent a superior choice for industrial and automotive gear transmission needs. The integration of Gear Teeth Grinding, Carburizing Heat Treatment, and adherence to ISO 6-7 Grade standards underscores their high quality and reliability. These gears provide exceptional performance, durability, and precision, making them an indispensable component in modern mechanical systems.

Features:

• Product Name: Spiral Bevel Gears
• Helix Angle: 35°
• Radial Pitch: 2.5
• Backlash: 0.2mm
• Material: Steel
• Coating: None
• Hardness: 58-62 HRC
• Manufactured to ISO 6-7 Grade standards
• Ideal for use as Gear Reducer Spare Parts

Technical Parameters:

Applications:

The Spiral Bevel Gears from OEM, model number CUSTOM, are precision-engineered components originating from China and certified with QC standards, ensuring reliable quality and performance. These gears are designed with an accuracy grade of DIN 6 and a backlash of only 0.2mm, making them ideal for applications requiring high precision and smooth operation. With a surface hardness ranging from HRC58-62 and a pressure angle of 20°, these gears offer excellent durability and resistance to wear, which is critical in demanding mechanical environments.

Spiral Bevel Gears are widely used in various industrial occasions and scenarios where efficient power transmission and smooth gear engagement are essential. Their unique design allows for the transfer of motion between intersecting shafts, typically at right angles, which is crucial in automotive differentials, aerospace gearboxes, and heavy machinery. The gear teeth grinding process ensures the teeth meet ISO 6-7 grade standards, guaranteeing minimal noise and vibration during operation, making them suitable for high-precision applications.

In manufacturing plants, these gears are often utilized in equipment that requires robust and reliable gear systems, such as conveyors, mixers, and crushers. The high surface hardness (HRC58-62) allows the gears to withstand heavy loads and abrasive conditions, while the backlash of 0.2mm ensures precise meshing and reduces mechanical backlash, improving system efficiency and longevity.

OEM supplies these spiral bevel gears in plywood crates to protect them during shipping, with a minimum order quantity of 5 sets and a competitive price of $200 per set. The delivery time is approximately 70 days, and the supply ability is 800 sets per month, accommodating both small and large scale production needs. Payment terms are based on T/T, facilitating smooth transactions for customers worldwide.

These spiral bevel gears are essential in scenarios involving gear teeth grinding to achieve the required ISO 6-7 grade quality, ensuring the gears perform excellently in applications like robotic arms, marine transmissions, and industrial gearboxes. Their high precision and durability make them an indispensable component in modern mechanical systems where reliability and efficiency are paramount.