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Transmission gears are an essential component in the powertrain system of mining equipment, playing a crucial role in the efficient transfer of power from the engine to the drivetrain. These gears are meticulously designed to meet the demanding requirements of heavy-duty mining machinery, ensuring durability, reliability, and optimal performance in harsh operating conditions. Our transmission gears are crafted from high-quality alloy steel, a material renowned for its exceptional strength, wear resistance, and ability to withstand extreme stress and torque loads typically encountered in mining applications.
One of the standout features of our transmission gears is the precise engineering of the output shaft pilot length, which measures 1.5 inches. This specific dimension is critical for ensuring a perfect fit and alignment with the corresponding components in the transmission assembly, thereby minimizing vibration, reducing wear, and enhancing the overall lifespan of the gear system. Similarly, the input shaft pilot length also measures 1.5 inches, maintaining consistency in design and compatibility. This uniformity facilitates easier installation and maintenance, contributing to reduced downtime in mining operations.
Another vital specification of these transmission gears is the input spline count, which is set at 10 splines. The spline count is a key factor in the gear’s ability to transmit torque effectively without slippage. With 10 splines, these gears provide a robust mechanical connection between the input shaft and the gear itself, ensuring smooth and efficient power transfer. This design aspect is particularly important in mining equipment, where sudden torque spikes and heavy loads are common, demanding reliable and resilient gear performance.
These transmission gears are specifically engineered to be compatible with various types of mining equipment, recognizing the unique operational environments and mechanical demands of this industry. Mining machinery often operates under extreme conditions, including exposure to dust, debris, heavy loads, and continuous operation for extended periods. The use of alloy steel in the construction of these gears enhances their resistance to wear and corrosion, making them ideal for such challenging environments.
To ensure the secure assembly of the transmission gears within the mining equipment, the use of Huck Bolts is recommended. Huck Bolts are known for their superior fastening strength and resistance to loosening under vibration, making them an excellent choice for heavy-duty applications. Our transmission gears are designed to work seamlessly with Huck Bolts, particularly those graded between 8.8 and 10.9. These grades indicate the mechanical strength of the bolts, with 8.8 and 10.9 grades offering high tensile strength and durability, ensuring that the gears remain firmly secured even during the most rigorous mining operations.
The incorporation of Huck Bolts in conjunction with these transmission gears not only enhances the structural integrity of the gear assembly but also contributes to safety and reliability. Proper fastening reduces the risk of mechanical failures that can lead to costly downtime and repairs. The combination of alloy steel gears with high-grade Huck Bolts results in a robust transmission system capable of handling the intense operational demands of mining equipment.
In summary, our transmission gears are engineered with precision and built from premium alloy steel to offer exceptional performance and longevity in mining applications. The 1.5-inch output and input shaft pilot lengths ensure precise fitment, while the 10-spline input design provides reliable torque transmission. Designed for compatibility with mining equipment, these gears are optimized for the challenging conditions of the industry. The recommended use of Huck Bolts, specifically 8.8 to 10.9 grade, guarantees a secure and durable assembly, making these transmission gears a dependable choice for maintaining operational efficiency and safety in mining machinery.
| Input Shaft Pilot Diameter | 0.875 In. |
| Output Shaft Diameter | 1.125 In. |
| Output Shaft Pilot Diameter | 0.875 In. |
| Material | Alloy Steel (8.8-10.9 Grade, Zinc Plating, Ring-Grooved lock bolt) |
| Compatible Vehicle Type | Mining Equipment |
| Input Spline Count | 10 |
| Input Shaft Pilot Length | 1.5 In. |
| Number of Gears | 13 |
| Output Shaft Pilot Length | 1.5 In. |
| Output Shaft Length | 2.75 In. |
The Transmission Gears from OEM, model number CUSTOM, are engineered to deliver exceptional performance in a variety of industrial and automotive applications. Manufactured in China with strict QC certification, these gears are made from high-quality alloy steel, ensuring durability and strength under demanding conditions. With a finish of Zinc Plating and Oxide, the gears exhibit excellent resistance to corrosion and wear, making them ideal for environments where longevity and reliability are critical.
These manual transmission gears are particularly suited for use in machinery and vehicles that require precise gear engagement and smooth power transfer. The input shaft diameter of 1.125 inches and input shaft pilot diameter of 0.875 inches are designed to fit seamlessly with compatible systems, ensuring optimal functionality. They are widely applied in automotive repair shops, manufacturing plants, and assembly lines where fasteners and other components must work in harmony to maintain mechanical integrity.
In addition to automotive transmissions, these gears are indispensable in agricultural equipment, construction machinery, and industrial gearboxes. The robust alloy steel material combined with Zinc Plating finishing provides superior protection against rust and mechanical stress, making them suitable for harsh working environments. The use of Zinc Plating not only enhances corrosion resistance but also improves the overall aesthetic appeal of the gears, which is important for equipment maintenance and inspection.
OEM offers these transmission gears with a minimum order quantity of 500 pieces, packaged securely in plywood crates to ensure safe delivery. With a supply ability of 100,000 pieces per month, businesses can rely on timely availability. The delivery time is approximately 25 days, and payment terms are flexible with T/T accepted. Priced competitively at $0.90 per unit, these gears provide excellent value without compromising on quality.
Whether you are involved in automotive maintenance, industrial manufacturing, or heavy machinery operation, these transmission gears are a reliable choice. Their compatibility with fasteners and other mechanical parts, combined with the protective Zinc Plating finish, ensures long-lasting performance and reduced downtime. Choose OEM’s CUSTOM transmission gears for efficient, cost-effective, and durable gear solutions tailored to your operational needs.
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