1.125 Inch Input Shaft Diameter Ring-Grooved Lock Bolt Precision Machined Component Enhancing Shaft Stability and Safety

Product Description:

The Transmission Gears product is a meticulously engineered component designed to deliver exceptional performance and durability in manual transmission systems. Crafted from high-quality alloy steel, these gears offer superior strength and resistance to wear, ensuring long-lasting reliability even under demanding operating conditions. The use of alloy steel not only enhances the gear's mechanical properties but also provides excellent toughness and fatigue resistance, making it an ideal choice for applications requiring robust transmission solutions.

One of the key features of this transmission gear is its precise dimensions, which are critical for optimal functionality within a manual transmission system. The output shaft length measures 2.75 inches, providing a compact yet effective interface for power transfer. This length is carefully calibrated to fit seamlessly into the transmission assembly, facilitating smooth and efficient gear engagement. Additionally, the output shaft pilot length is 1.5 inches, which helps to ensure proper alignment and stability of the gear during operation, minimizing vibrations and enhancing overall system performance.

The input shaft length of 3.75 inches complements the output shaft by offering a balanced design that accommodates the necessary mechanical interactions within the transmission. The input shaft pilot diameter is precisely 0.875 inches, a dimension that is critical for maintaining tight tolerances and ensuring a secure fit with corresponding transmission components. This careful attention to measurement accuracy contributes to the gear’s ability to deliver consistent torque transmission and reduce the risk of mechanical failure.

In addition to its dimensional precision and material strength, this transmission gear integrates advanced manufacturing techniques to enhance its structural integrity. One notable aspect is the incorporation of Huck rivet technology in its assembly. Huck rivets are renowned for providing superior fastening strength compared to traditional rivets, ensuring that the gear components remain securely joined even under high stress and vibration conditions. This rivet technology contributes significantly to the overall durability and reliability of the transmission gear, making it well-suited for heavy-duty applications.

The choice of alloy steel as the primary material for this transmission gear cannot be overstated. Alloy steel’s excellent combination of hardness, ductility, and corrosion resistance makes it a preferred material in the automotive and industrial sectors. Its capacity to withstand high torque loads and resist deformation under extreme pressure ensures that the transmission gear maintains its performance over extended periods of use. This material characteristic is particularly important in manual transmission systems where gears must endure repetitive engagement and disengagement cycles without compromising efficiency.

Moreover, the manual gear type of this transmission component highlights its suitability for applications where precise control and responsiveness are paramount. Manual transmission gears require robust construction and precise engineering to provide smooth shifting and optimal power delivery. This product’s design meets these demands by offering a well-balanced combination of dimensional accuracy, material strength, and advanced fastening techniques, ensuring a reliable and efficient transmission operation.

In summary, the Transmission Gears product stands out as a high-performance manual gear crafted from premium alloy steel and reinforced with Huck rivet technology. Its carefully designed output shaft length of 2.75 inches, combined with the 1.5-inch output shaft pilot length and 3.75-inch input shaft length, ensures a perfect fit and reliable function within manual transmission systems. The input shaft pilot diameter of 0.875 inches further enhances the gear’s precision and stability. These attributes collectively make this transmission gear an excellent choice for those seeking durability, strength, and optimal performance in their manual transmission applications.

Features:

• Product Name: Transmission Gears
• Output Shaft Pilot Length: 1.5 In.
• Input Shaft Pilot Diameter: 0.875 In.
• Output Shaft Diameter: 1.125 In.
• Material: Alloy Steel for durability and strength
• Finish: Zinc Plating/Oxide for corrosion resistance
• Includes Huck Rivet fastening for secure assembly
• Huck Rivet ensures reliable and long-lasting connections

Technical Parameters:

Applications:

The OEM Transmission Gears, model number CUSTOM, are specifically engineered for high-performance mining equipment, making them indispensable in heavy-duty applications. Manufactured in China with strict QC certification, these manual transmission gears are crafted from premium alloy steel of 8.8-10.9 grade, ensuring exceptional strength, durability, and resistance to wear under extreme operating conditions.

With a total of 13 precisely machined gears, these transmission components provide smooth and reliable gear shifts, essential for the demanding environments encountered in mining operations. The output shaft features a pilot diameter of 0.875 inches and a length of 2.75 inches, designed for optimal fit and compatibility with various mining machinery. Additionally, the ring-grooved lock bolt design enhances the assembly's stability, preventing slippage and ensuring secure gear positioning during intense mechanical stress.

These transmission gears are ideal for use in scenarios where heavy load transmission and reliable power transfer are critical. Mining equipment, such as excavators, loaders, and haul trucks, benefit greatly from the robust construction and precise engineering of these gears. The manual gear type allows operators to have direct control over gear selection, improving efficiency and responsiveness in challenging terrain or operational conditions.

The product is supplied in sturdy plywood crates to ensure safe delivery and is available with a minimum order quantity of 500 pieces. With a competitive price of $0.90 per unit and a monthly supply capacity of 100,000 pieces, OEM ensures timely delivery within 25 days following payment via T/T terms. This makes the CUSTOM transmission gears not only a reliable choice but also a cost-effective solution for large-scale mining operations requiring consistent and high-quality transmission components.

In summary, the OEM CUSTOM transmission gears are perfectly suited for mining equipment applications requiring alloy steel components of high-grade strength, secure ring-grooved lock bolt fastening, and precise manual gear control. Their robust design and reliable performance make them an excellent investment for maintaining and enhancing the operational efficiency of heavy mining machinery.